Impact Minerals Limited’s Lake Hope HPA Pre-Feasibility Study Delivers A$1.165B NPV & 47.5% IRR, Unleashing Global Low-Cost Alumina Production Potential
Tuesday, June 17, 2025
at
8:24 am
Impact Minerals Limited’s PFS for the Lake Hope HPA project shows robust economics—with a post‐tax NPV10 of A$1.165 billion, 47.5% IRR, and 33‐year mine life. The study paves the way for cost-effective, large-scale production of high-purity alumina, with DFS and pilot plant construction set to commence soon.
Impact Minerals Limited has released a detailed announcement on its Lake Hope High Purity Alumina (HPA) Project in Western Australia that highlights exceptionally strong project economics and robust technical results from its Pre‐Feasibility Study. The study confirms a maiden JORC Ore Reserve of approximately 1.73 million dry tonnes grading 26% Al2O3—yielding around 450,000 tonnes of contained alumina—which forms the basis for a planned 33‐year mine life and a steady-state production target of 10,000 tonnes of 99.99% HPA per annum. A capital expenditure of roughly A$259 million has been estimated, and the operating cost profile is very competitive, with base cash costs near US$5,860 per tonne, potentially falling to below US$4,500 per tonne when credits from by‐product sulphate of potash are factored in.
At the core of the project’s promise is a low‐carbon, low-cost production pathway based on Impact’s patented Playa One Low‐Temperature Leach process. The process uses a two-stage hydrometallurgical approach that not only delivers high purity alumina without the need for critical reagents or overly complex processing but also creates an opportunity for valuable by‐product sales. Key technical metrics include a post-tax Net Present Value at a 10% discount rate of A$1.165 billion, an internal rate of return of 47.5%, and rapid capital payback in just 2.2 years. Sensitivity analyses indicate that the project’s economics remain robust under moderate variations in HPA price, recovery rate, and foreign exchange, underscoring its potential as one of the lowest cost global producers in the HPA market.
The project is strategically located in a Tier 1 mining jurisdiction with a strong local resource base—total mineral resources estimated at 2.79 million tonnes at an average grade of 25.1% Al2O3—and benefits from supportive environmental surveys and a clear path through native title consultations. In addition to the technical study, Impact plans to advance a Definitive Feasibility Study that will incorporate the construction of a pilot plant at a proposed refinery site in Kwinana. This plant, partly funded by a federal government grant, will validate the flowsheet at scale and support early offtake discussions with potential customers in industries such as LEDs, semiconductors, and battery technology.
Bullish sentiment centers on the project’s high returns, efficient capital expenditure, and rapid payback period, combined with a market environment where demand for high purity alumina is expected to surge due to growth in high-tech applications and stricter environmental requirements. The integration opportunities with Impact’s HiPurA process, following its recent acquisition stake in Alluminous Pty Ltd, further enhance the company’s competitive positioning.
On the bearish side, risks include the need for further vendor equipment test work to ensure that specialized machinery functions as intended, uncertainties regarding ore variability and metallurgical recoveries under full-scale production conditions, and potential delays from environmental and regulatory approvals. Geopolitical concerns and fluctuations in raw material prices also add a degree of uncertainty, and the challenge of scaling novel processing technologies could affect operational timelines.
Overall, the Lake Hope HPA Project announcement presents a compelling vision for a world-class, low-cost high purity alumina producer with favorable technical and financial metrics, while acknowledging certain developmental and market risks that will be closely watched as the project advances into its next phases.