OD6 Metals Limited Boosts Splinter Rock Economics with Ion Exchange Innovation—Achieving 75% Nd & Pr Recovery and Lower Processing Costs
Thursday, August 7, 2025
at
8:52 am
OD6 Metals Limited unveils breakthrough advances at its Splinter Rock Rare Earth Project. Enhanced Ion Exchange processing improves product purity and lowers costs, boosting recoveries and global market appeal. These developments may strengthen project economics and offer promising value prospects for investors.
OD6 Metals Limited announced significant advancements at its Splinter Rock Rare Earth Project, unveiling improved flowsheet processes that are set to strengthen the project's economic outlook. The company’s recent metallurgical testing, conducted in partnership with the Australian Nuclear Science and Technology Organisation (ANSTO), has confirmed that the integration of Ion Exchange (IX) resin technology substantially enhances impurity removal. In particular, the process efficiently reduces major impurities such as iron and aluminium, and successfully eliminates uranium and thorium to levels well below 0.001 wt%, paving the way for a more saleable final product.
The technical improvements extend across the board, with the process now achieving an overall neodymium and praseodymium recovery of approximately 75% post-impurity removal, while rare earth losses remain under 1%. The new flowsheet, which combines heap leaching, nanofiltration, ion exchange, and a two-stage impurity removal process, has notably reduced acid consumption from 37.2 kg/t to around 7.5 kg/t. These developments not only promise higher product purity and improved recovery rates but also help in cutting down both capital and operating costs. Additionally, the test work in nanofiltration has achieved an 84.5% recovery of hydrochloric acid and managed to retain 94% of rare earth elements within the process, further underlining the system’s efficiency.
The announcement also highlighted ongoing efforts to optimize the process through additional scale-up tests and an optioneering study led by CPC Engineering in collaboration with ANSTO. This study will compare multiple technically viable flowsheet options, assessing them on cost, recovery, scalability, and product quality to select the best development pathway. With upcoming mixed rare earth carbonate precipitation tests and further pilot-scale validations, the company is poised to refine its technology and expand global offtake opportunities.
Investors can note the bullish sentiment surrounding OD6 Metals Limited given the robust improvements in metallurgical performance and cost efficiency. The enhanced impurity removal and recovery rates, combined with prospective government support, signal potential for improved margins and heightened market interest. However, some bearish views remain as the final results of ongoing tests are yet to be disclosed, and the overall economic viability of scaling up the process continues to be subject to future validation and market conditions.