Brazilian Critical Minerals Ltd Achieves Breakthrough in Eco-Friendly Rare Earth Extraction—Paving the Way for a Low-Cost $55M Ema Project Development

Tuesday, July 1, 2025
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Brazilian Critical Minerals Ltd announced a successful in-situ recovery trial at its Ema project, extracting rare earth elements using a low-concentration magnesium sulfate solution. This breakthrough validates an eco-friendly, scalable mining process, paving the way for further feasibility studies, permits, and financing discussions.

Brazilian Critical Minerals Ltd has announced a significant technical milestone at its Ema project, demonstrating the successful extraction, leaching, and precipitation of rare earth elements using an in-situ recovery process. The company’s pilot field trials have confirmed that a low-strength 0.5M magnesium sulfate solution can effectively leach rare earths from the deposit in real-world conditions, providing a low-impact and environmentally friendly alternative to conventional mining methods. The trial, undertaken at two field locations, showed rapid reagent reactivity, a quick reduction in clay zone pH, and strong solution permeability, which together validate the potential for future scaled-up operations. The early results have been very encouraging. Measurements from extraction holes indicated robust concentrations of key magnet elements, including neodymium, praseodymium, dysprosium, and terbium, with compositions reaching up to 41% in some wells. This performance, along with the swift onset of REE mobilization once the pH dropped below the threshold of 4, underlines the efficiency of ISR as a method for rare earth extraction. The extracted pregnant leach solution (PLS) has already undergone initial on-site testing and laboratory confirmation, which further supports the technical viability of the process. In addition to the successful leaching stage, the field process has also precipitated the rare earth elements upon adding a reagent, offering immediate qualitative confirmation of metal mobilization. Looking ahead, the company plans to continue gathering PLS samples to produce a representative mixed rare earth carbonate for further processing analysis. Critical follow-up steps include water washing to return magnesium and sulfate levels to their natural background, commencing a bankable feasibility study, and advancing workstreams on permitting, financing, and offtake agreements. The February 2025 Scoping Study had earlier projected capital expenses of US$55 million and operating costs of US$6.15 per kilogram of rare earth oxide, with an annual production capacity estimated at 4,800 tonnes, underscoring the project’s economic attractiveness. From a sentiment perspective, the news is bullish for investors seeking exposure to innovative and sustainable mining technologies. The achievement confirms the technical and operational feasibility of ISR at Ema, positioning Brazilian Critical Minerals Ltd as a leader in low-cost, low-impact rare earth production. However, a cautious view remains among those wary of early-stage pilot trials, as continued progress will be needed in refining the process, scaling up operations, and securing the necessary permits and financial backing. The coming feasibility study and further field data will be pivotal in determining the project’s long-term value and market potential.

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